The MES production management system for intelligent manufacturing of clothing realizes the full digital connection of factory business flow, realizing the digital control and monitoring of the entire process from receiving factory orders, formulating pre production plans, cutting, sewing, ironing, quality inspection, and shipping, so that management personnel can grasp real-time data on production progress, semi-finished product quantity, employee performance, employee piece count, and other aspects. It helps on-site management personnel identify production bottlenecks, balance the production capacity of each production line, evaluate the efficiency performance of workers in real time, and calculate wages, thereby improving production efficiency and decision-making management ability.

The MES production management system for Pinyi Clothing Intelligent Manufacturing adopts a modular architecture and is based on the lean production concept. It adopts technologies such as cloud computing, big data, information collection, and the Internet of Things for the clothing manufacturing industry, connecting other business systems, process libraries, and intelligent IoT devices to achieve information management of the entire production process from order issuance to product completion. Digitally transform the traditional mass production mode into a small batch flexible rapid response production mode.

Main Function Introduction

Standardization of prenatal data

The pre production data standardization module includes: product library, process library, production line layout, and production quality inspection.

The organization of standardized data is the primary condition before the system goes online, but due to the varying degrees of technological precipitation in enterprises, the granularity of each data model needs to be selected based on their own actual situation; Meanwhile, due to different business forms, some standardized data can be automatically accumulated during the production process. The standardization of data organization will involve the technical department, quality inspection department, and production department.

(1) Product Library: The technical department creates product categories and imports the sizes under each category in EXCEL

(2) Process Library: The technical department uses Excel to import the process list (working hour list)

(3) Style Library: The technical department imports commonly used styles, including style processes, style craftsmanship, and style sizes (for non formal business, it is recommended to automatically create them in the ordering process)

(4) Production Line: The production department sets up a production line framework (such as a straight line, Y-shaped, U-shaped, etc.) based on the factory's production line, including production capacity, production components, workstations, and employees.

(5) Production quality inspection: The quality inspection department sets quality inspection positions, quality inspection codes, and quality inspection classifications based on the situation of the factory itself.

Production process management

The production process management module includes: order module, planning module, and production site.

Standard version software, only supports mass order production, does not support CAD docking, and does not support on-site equipment docking; The entire production process starts from order integration and supports Excel import or page editing to enter orders; The scope of production site management can range from cutting and pulling cloth to packaging and warehousing, and the granularity can reach every sequence from the team to the workstation. Enterprises need to determine the management granularity based on the actual production situation. The production process will involve the production department, CAD department, technology department, and planning department.

(6) Planning module: The planning department can edit orders online or import orders in Excel. The system automatically schedules production based on delivery time and production line. The planning department can use the scheduling Gantt chart to make secondary adjustments to the plan.

(7) Order seizure block: After the order is placed, the CAD department and technical department operate synchronously, while the production department follows the technical department.

a) The CAD department (or cutting room) uses the PC drawing function to separate beds and generate cutting reports.

b) The technical department organizes style data, style craftsmanship, and style processes (supports fast and complex processing, or direct retrieval from the style library)

c) The production department adjusts the human-machine workstation diagram according to the arranged production line and checks the production balance status

(8) Production site: On site control is mainly carried out through mobile devices and management (tablets, mobile phones, handheld devices, printers), and the granularity of control depends on the number of collection points

a) The source of the production site starts from printing barcodes on the fabric

b) Quality inspection on-site report collection

c) Team handover report collection

d) Key process report collection

e) Employee self reporting and collection

f) Batch reporting on PC end

g) PC end quality reporting

Production monitoring

Production monitoring generates various prediction and analysis reports through on-site and business data analysis and calculation, supporting presentation on electronic dashboards, computers, and mobile devices.

The standard version of the software does not support large screens and is mainly used by middle-level production managers, factory managers, and managers.

(9) Production Dashboard: Visual progress dashboard, employee output ranking, component qualification rate, production material requisition data, online/offline/quality status, real-time production line output, real-time production line dashboard, real-time production line quality

(10) Production reports: Production daily report, cutting progress report, employee output report, order progress report, process output report, cutting detail report

(11) Quality reports: quality inspection daily report, quality record report, statistical report, employee quality report, section inspection table, specification measurement table, quality inspection record table

(12) Analysis Decision Report: Production Time Analysis Table, Quality Inspection Analysis Table, Team Daily Accumulation, Jade Group Output Trend, Team Quality Trend

MES Mobile Management

The main services for mobile production include remote management control, outsourced factory control, employee self reporting, and remote business tracking functions.